Hello tmpdev!
For that one it was mostly Canons actually, hehe. Here you can see the layout of the cameras.
https://www.dropbox.com/s/dkd7rk8xlqje22y/130613_Magnus_Test_01.jpgA you can see this does not have total coverage but we were just doing some rough tests during this shoot (you will for example see some noise below the chin in the next pictures). This is not the best layout either, the results were a bit noisy due to distance between cameras and zoom. It does give a hint of what can be done though.
Having stereopairs close together for the face in particular is something we've found to give better results. Then depending on how much you need of the hair/back of the head you could increase the distance between the cameras in the back.
Here is the mesh decimated down to 200000 in PS.
https://www.dropbox.com/s/28obvd01awmjfbe/130613_Magnus_Test_02.jpg!Word of caution: I am basically just messing about in ZBrush and I am a novice with it so this is most likely a non-optimal workflow, hehe. Maybe someone else can chime in on some pointers.!
Then I imported into ZBrush, did "Polish Crisp Edges", removed some noise from the chin with Smoothbrush, DynaMesh and UV Master. Next I re-imported into PS and it looks like this (smoothing a bit too harsh maybe but this was just a test

).
https://www.dropbox.com/s/3u4k2tkd29l6mg8/130613_Magnus_Test_03.jpgI then just made a texture with Keep UV option and imported it into ZBrush.
This is how the model looks in ZBrush.
https://www.dropbox.com/s/u4dzoxrg3yi9yqy/130615_ZBtest_02.jpgThen I Subdivide the mesh, make a mask from the texture and then I go into Deformation and Size and get this result. On another test not shown here I did some tricks in Gimp and I turned the facialhairs into white to get them to go outwards.
https://www.dropbox.com/s/p92r44wr8uycatc/130615_ZBtest_03.jpgAgain I am just showing the way I am playing around in ZBrush, hopefully someone with more knowledge can add some better information.
The triggering of the cameras we do with a simple corded shutter release and a bunch of 3.5mm audio splitters, Smart Shooter we use to change settings and get the pictures off the cameras into the computer. We have the cameras connected to unpowered USB hubs and then to a powered usb extender cable going into a laptop.
For this particular shoot we used a Speedlite on one of the Canons set to 1/20th shutter with second curtain shutter and the rest of the cameras at 1/5th shutter (so that the 1100Ds can trigger within the timeframe of the flash). The Speedlite in turn triggers the other three studioflashes we use (one laying down behind me with showercurtain over it, hehe). We shoot two of the flashes thru white cloth (IKEA showercurtain

) to get diffusion. This is due to current lack of space, we will have more flashes with diffusion around the subject.
The harsh light of the projectors is something that makes it less suitable (in my limited testing) for capturing the face, it does not really add anything if you can get sufficient detail without it.
We have some plans to try infrared and maybe capturing UV... Hopefully we have something we can show soon.
Best, Magnus.