Hi Aphex,
Thanks again for the input. Yes, shooting something that has very little width is certainly posing a challenge with PS. I originally tried shooting the coin laying flat and shooting each side separately. But PS wasn't able to align the two sides with so little information shared between the two sides (that same narrow edge of the coin). If I had the pro version, this would probably not be an issue, as I could use markers to guide the alignment.
I purposely kept this coin farther away from the lens to try and squeeze a bit more depth of field out of the setup, so more would remain in focus along those narrow angles. It was shot with an Olympus OM-D and the 60mm macro lens. The lowest ISO of the camera actually is 200, but it's pretty much noise free. However, with the smaller 4/3 sensor, it typically becomes diffraction limited earlier than larger sensor cameras (like f/8-11 vs f/16-22). Yet it also tends to have deeper depth of field for equivalent FOVs/focal lengths, so it winds up being a bit of a wash. I've also tested to see how close/deep I can preserve detail with a Canon 5D2 and it's actually relatively similar, even though I can stop the lens down more.
Next time I am going to focus stack with Helicon Focus. People here have written that it works fine with PS, so it's my turn to find out. ;-) I'm also going to soften the lighting set up, using larger sources farther from the coin. (they were very close in this test). And I also will use a polarizing filter to try to minimize reflections. I have a large polarizing sheet on order, so I would like to try that in front of the lights as well to see if that helps further.
I'm out on a field shoot for most of this week, so I'll have to wait until the weekend to do the next round on this one. But I'll let you know how it goes!
Cheers, -Chad