Hi Christian,
As you already know, PS is quite sensible with materials, sharpness of pictures, DOF... There are a lot of influence factors, we are running a multicamera (50xCanon DSLR) 3D studio, also for the purpose of printed mini-mes (fabberlounge.com). My recommandation would be to find an optimal model (denim, lot of well textured fabrics.. we are using a dummy with different sorts of clothes and some markers as a calibration tool. Once you have a good alignment, you can easily export the cameras and import them again for more problematic chunks(unless you dont rename your cameras, or change the camera settings or position) with that workflow, your cameras will always be perfectly aligned... I also thought about an alternative solution to the more expensive 600D's, would be good to compare he two systems... What my experience is, you still need some work on postprocessing, even with a really good scan in order to get a 3D printable file in a good quality.
all the best, Andreas